AUBURN HILLS, Mich.,
Feb. 15, 2022 /PRNewswire/ --
BorgWarner has secured a contract with a Chinese luxury new energy
vehicle (NEV) brand to supply its new integrated drive module (iDM)
equipped with its compact 800V silicon carbide (SiC) inverter and
hairpin electric motor. The 800V iDM220 features BorgWarner's
exclusive and compact Viper power module which is the core of the
SiC inverter, helping improve the range, driving performance and
safety of electric vehicles. This is BorgWarner's first 800V iDM
project worldwide, opening a new chapter in the company's global
electric drive business.
![BorgWarner’s All-New 800-Volt Integrated Electric Drive Module Drives Leading Chinese EV Brands Forward BorgWarner’s All-New 800-Volt Integrated Electric Drive Module Drives Leading Chinese EV Brands Forward](https://mma.prnewswire.com/media/1746412/Borgwarner_Photo.jpg)
"We are pleased to continue our long-standing partnership with
this leading domestic manufacturer of luxury electric vehicles,"
said Dr. Stefan Demmerle, President
and General Manager, BorgWarner PowerDrive Systems. "The 800V iDM
generates a higher power density and system efficiency, thus
creating mobility solutions with better driving performance, and
longer range for OEMs, like our valued customers in China."
The compact 800V iDM220 consists of electric motor, inverter and
gearbox. Its platform offers high integration and efficiency, and
covers power requirements from 160kW to 300kW with peak wheel
torque up to 5300Nm. The power module for the 800V SiC inverter
uses BorgWarner's proven double-sided water-cooling Viper module
technology, with reduced semiconductor size and increased
efficiency. With the proven application of the patented Viper,
higher reliability and adaptability are ensured.
The current system has achieved ASIL C defined by the ISO 26262
standard and is fully compatible to be upgraded to ASIL D. The
software is also cyber security functional. In terms of electric
motors, the 800V High Voltage Hairpin (HVH) 220, BorgWarner's third
generation of high-voltage motors after the HVH 410 and HVH 250,
has a compact design with an outer diameter of 220mm and a maximum
speed of over 20,000 rpm. Thanks to the scalable and innovative
design, the HVH 220 with its high-power density can achieve over
300Nm in a compact packaging space.
The platform will be manufactured by a fully automated
production line, improving assembly efficiency and quality as
BorgWarner is currently one of the few companies worldwide with
in-house development and production for integrated EV drive modules
and their core components. The new iDM has an anticipated start of
production in 2023.
As part of its Project Charging Forward initiative, BorgWarner
is accelerating the company's electrification strategy and has
announced plans to grow electric vehicle revenues to approximately
45% by 2030, along with a commitment to achieve carbon neutrality
by 2035.
About BorgWarner
BorgWarner Inc. (NYSE: BWA) is a
global product leader delivering innovative and sustainable
mobility solutions for the vehicle market. Building on its original
equipment expertise, BorgWarner also brings market leading product
and service solutions to the global aftermarket. With manufacturing
and technical facilities in 93 locations in 22 countries, the
company employs approximately 49,000 people worldwide. For more
information, please visit borgwarner.com.
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